PROJECT AND PROCESS DESIGN CONVEYOR — MECHANICAL / ELECTRICAL WELDING CELLS & JIGS OFF-LINE ROBOT PROGRAMMING VIRTUAL COMMISSIONING FMS — DIGITAL MANUFACTURING ON-SITE COMMISSIONING BRAZIL · PARAGUAY · INDIA · CHINA · USA PROJECT AND PROCESS DESIGN CONVEYOR — MECHANICAL / ELECTRICAL WELDING CELLS & JIGS OFF-LINE ROBOT PROGRAMMING VIRTUAL COMMISSIONING FMS — DIGITAL MANUFACTURING ON-SITE COMMISSIONING BRAZIL · PARAGUAY · INDIA · CHINA · USA
LAT -27.6349 · LON -52.2733
ERECHIM · RS · BRAZIL
REV 2.0 · 07.2026
ATS GROUP / ARAPL INTELLIGENT MFG
Industrial Automation Engineering

Production lines that don't miss, don't stop, and don't age.

We design, build and commission robotic welding, assembly and material-handling cells for major automakers and industrial operations across Brazil — backed by our own manufacturing plants in Brazil and Paraguay, and an engineering network that extends to India, China and the United States.

Systems designed, integrated and commissioned for
NissanToyotaBMWStellantis / PSA HondaVolvoMagna CosmaMahindra AGCOJohnson Controls
Who we are

Specialists in industrial process development

ATS Group brings engineering, manufacturing and technical service together under one operational umbrella: ARAPL Serviços Técnicos manufactures in Getúlio Vargas (RS), and process and project engineering runs out of Erechim (RS), while a global network of suppliers and partners extends our delivery capability.

Our equipment runs today on four continents, supporting some of the most modern and demanding industrial processes in the market — from complete body-in-white welding lines to precision assembly cells.

We're the partner an internal engineering team calls in when the challenge requires process design, virtual commissioning and field execution — from concept through production start-up.

4
Continents served
10+
OEMs & Tier-1s served
2
Manufacturing plants — Brazil & Paraguay
25+
Years of combined automation experience
6
Offices across the group's global network
100%
In-house, design through commissioning
Manufacturing footprint & global network

Manufacturing in Brazil and Paraguay, engineering without borders

We combine local manufacturing capacity — essential for lead time, support and cost — with an international engineering and sourcing network that extends our delivery capability.

BR · RS

ATS Group — Process Engineering

Erechim, RS — process design, commercial and international project management.

BR · RS

ARAPL Serviços Técnicos — Manufacturing

Getúlio Vargas, RS — mechanical fabrication, electromechanical assembly and service.

PY

Maquila Structure — Paraguay

Manufacturing operation under Maquila regime, with Mercosur tariff advantages for exporting systems to Brazil.

ARAPL manufacturing plant
Completed projects

From chassis assembly lines to robotic welding cells

A sample of the systems we've designed, built and commissioned for large-scale automotive operations — each with its own engineering scope.

REF · NISSAN-RESENDE-RJ
Nissan Resende chassis assembly line
Nissan — Resende, RJ

Chassis assembly area

FLEXIBLE MANUFACTURING ADVANCED PLANT
  • Project and process design
  • Conveyor — mechanical and electrical
  • Field engineering service
  • Continuous maintenance line
REF · TOYOTA-SOROCABA-SP
Toyota Sorocaba robotic seat welding cell
Toyota — Sorocaba, SP

Seat welding line

SEAT WELDING LINE — MIG/MAG
  • Robotic MIG/MAG welding
  • Engineering service
  • Full mechanical and electrical assembly
REF · BMW-ARAQUARI-SC
BMW Araquari engine elevation line
BMW — Araquari, SC

Engine elevation line

GRIPPERS ELEVATION LINE ENGINES
  • Manual grippers
  • Pneumatic gripper locks
  • Mobile engine carriers
  • Mechanical and electrical assembly
REF · PSA-RIO-DE-JANEIRO
PSA Rio de Janeiro welding cell and jig
PSA / Stellantis — Rio de Janeiro

Welding cell and jig

WELDING CELL AND JIG
  • Project and process design
  • Off-line robot programming
  • Virtual commissioning of the cell
REF · VOLVO-BRAZIL
Volvo robotic body welding line
Volvo

Full welding line

FULL WELDING LINE — BODY SHOP
  • Project and process design
  • FMS — digital manufacturing
  • Full welding line: roof, rear panel, underbody
REF · MAGNA-COSMA / MAHINDRA
Magna Cosma Mahindra full frame welding station
Magna Cosma International / Mahindra

Full frame welding station

FULL FRAME WELDING — STATION ML30
  • Multi-robot longeron welding cell
  • Overhead chassis transport
  • Integration with existing traction line
REF · G-KT-DO-BRASIL-SP
G-KT do Brasil digital manufacturing system
G-KT do Brasil — São Paulo

Welding cell with digital FMS

WELDING CELL AND JIG — FMS
  • Project and process design
  • Digital manufacturing (FMS)
  • Full engineering services
REF · HONDA / JOHNSON CONTROLS
Honda Automóveis welding cell
Honda Automóveis & Johnson Controls — SP

Body welding and seat assembly

WELDING CELL, JIG & SEAT ASSEMBLY
  • Off-line programming + virtual commissioning
  • Dedicated welding cell
  • Automotive seat assembly line
Segments served

One engineering method, three different industries

The same discipline in design, manufacturing and commissioning, applied wherever the production line can't afford to stop.

01 / AUTOMOTIVE

Body shop & powertrain

Spot and MIG/MAG robotic welding cells, jigs, chassis assembly lines, conveyors and engine elevation systems for OEMs and Tier-1s — from design through production validation.

02 / WELDING & ASSEMBLY

Robotic welding & precision assembly

Robot integration, off-line programming and virtual commissioning for high-repeatability welding and electromechanical assembly lines — cutting start-up time and field rework.

03 / PACKAGING & FOOD

Handling, packaging & processing

Material-handling structures, conveyors and packaging systems for food and consumer-goods operations — including manufacturing under Paraguay's Maquila regime for export to the Brazilian market.

How we deliver

From process design to production start-up

Five stages, one single technical responsibility — with no risk handed off between designer, manufacturer and integrator.

01

Design & Process

Defining layout, cycle time, tooling and automation strategy alongside the client's engineering team.

02

Hardware Engineering

Mechanical, electrical and automation detailing — from a single fixture to a complete cell.

03

Virtual Commissioning

Simulation and off-line robot programming before the first weld on the shop floor, cutting start-up time.

04

Manufacturing & Assembly

Built in our own plants — Brazil or Paraguay — with supervised mechanical and electrical assembly.

05

Field Commissioning

On-site start-up, production validation and handover to line maintenance.

Let's talk about your line

Ready to automate your process?

Talk directly with our engineering team on WhatsApp and get an initial assessment of scope, timeline and technical feasibility.